info@customirononpatch.com
Custom Iron on Patch — US based exclusive high quality custom patches Company!
+(571) 899-4747
CustomIronOnPatch.com makes custom patches you can apply in minutes with nothing more than a household iron. Design your own patches from a logo, team crest or simple idea, and our in-house team turns it into embroidered, woven, chenille or PVC patches built to last.
Iron-on backing is our specialty, but we also offer Velcro and sew-on backing for tactical gear and heavy-wash uniforms. Orders start at 10 pieces, and most orders ship within 5–10 business days of proof approval.
Whether you need vibrant embroidered emblems for company staff workwear, ultra-detailed woven patches for streetwear caps, or rugged PVC morale patches for tactical gear, we back every order with a 100% digital proof approval process, fast nationwide delivery, and dedicated customer support.
Patches for every uniform, brand and team, ready to iron on in minutes.
Turn your business logo into iron-on patches for hats, workwear and merch, with no embroidery machine needed. Crisp edges, accurate PMS brand color matching, and heat-activated backing make branding effortless across any company apparel.
Get A Quote
Custom name patches and company uniform patches for work shirts and staff, with sew-on backing for industrial washing. Heavy-duty twill backgrounds and tight merrowed borders withstand chemical laundries and extreme wear cycles.
Get A Quote
Military unit insignia, custom morale patches and tactical patches with hook-and-loop backing for plate carriers and packs. Available in high-density embroidery or weather-resistant molded PVC with subdued tactical color palettes.
Get A Quote
Police patches, fire department patches and EMS shoulder patches with crisp lettering, made for daily wear. Strict colorfast threads, sharp metallic accents, and certified department specifications that honor public safety personnel.
Get A Quote
Custom back patches, rockers and biker club patches for denim or canvas vests. Sew-on backing is recommended for leather. Massive 10 to 14 inch sizes with reinforced heavy twill backing and thick merrowed borders designed for the open highway.
Get A Quote
Sports team patches, school crests and chenille letters for jerseys, letterman jackets and team bags. Traditional fuzzy 3D chenille loops paired with gold and silver embroidery thread bring championships and school heritage alive.
Get A Quote
Small, lightweight patches that press cleanly onto caps, beanies and trucker hats. Low-profile woven threads and flexible laser-cut borders conform smoothly to curved crown panels without bubbling, wrinkling, or lifting at the corners.
Get A Quote
Scout patches, troop numbers and event emblems for sashes, vests and backpacks. Low-melt adhesive backing allows young scouts and club leaders to attach event badges quickly at home with a regular clothes iron.
Get A Quote Custom patches you can apply yourself, at home or in your shop.
Custom patches are embroidered, woven, molded or leather emblems made from your own artwork. With iron-on backing, a heat-activated adhesive on the back melts into the fabric when pressed, bonding the patch in place within a couple of minutes. No sewing machine, no embroidery setup and no minimum garment run.
That's the idea our name is built on. CustomIronOnPatch.com makes custom patches that anyone can apply cleanly, from a parent ironing backpack patches onto a school bag to a print shop pressing 500 hats. When iron-on isn't the right fit, such as nylon jackets or leather vests, we'll tell you and recommend Velcro or sew-on backing instead.
CustomIronOnPatch.com is a US-based custom patch company headquartered in Sheridan, Wyoming. Our team handles digitizing, artwork, quality checks and customer support in-house, so one team owns your order from first sketch to delivery. With over 15 years in business and more than 50,000 custom patch orders completed nationwide, we bring proven craftsmanship to every single emblem we produce.
We believe in straightforward pricing, honest delivery estimates, and direct communication. From our initial review of your vector or raster graphics to physical needle thread tests, our patch masters take pride in precision. When you work with us, you get genuine American craftsmanship backed by our strict zero-defect commitment.
Every patch is made from your artwork, in your size, shape and colors, with the backing that suits your fabric.
Our signature backing. A low-melt, heat-activated adhesive bonds to cotton and poly blends with a household iron or heat press, making these ideal patches for jeans, hoodies and backpacks.
View Iron-On Patches →
Raised thread on twill for a classic, textured look. Available with our iron-on backing, they're our most popular custom jacket patches and hat patches.
View Embroidered Patches →
Fine thread woven tightly for crisp small text and detail. Thin and flexible, so they iron on smoothly, even on curved hat fronts.
View Woven Patches →
Soft, looped yarn with a classic varsity look. Iron-on ready for letterman jackets, school teams and fashion apparel.
View Chenille Patches →
Molded soft rubber in any die-cut shape, waterproof and fade-resistant, with 2D or 3D detail. Most popular with Velcro backing for tactical and outdoor gear.
View PVC Patches →
Embossed, debossed or engraved leather for a premium finish on hats, bags and jackets.
View Leather Patches →
Custom Velcro patches use hook-and-loop backing, so you can swap them in seconds. Built for tactical gear, plate carriers and ID panels.
View Velcro Patches →
Stitched directly to the garment for the most permanent hold. Best for leather, nylon and uniforms that see industrial washing.
View Sew-On Patches →
From one team logo to thousands of uniform patches, every order gets the same care. You get honest advice on patch type and backing, a proof before production, and application instructions in every package, so your patches go on right the first time.
In-House Digitizing
Free Quote Within 2 Hours
Iron-On Application Experts
Pantone (PMS) Color Matching
Low Minimum Orders on Custom Patches
Digital Proof Before Production
Quality Check on Every Patch
Iron-On Instructions Included
On-Time Delivery
Secure Payment Options
Start with the fabric. Iron-on backing is the fastest choice for cotton, denim, canvas, twill and poly-cotton blends. On nylon, rayon, leather or waterproof fabrics, the heat needed to melt the adhesive can damage the garment, so choose sew-on or Velcro instead.
Next, match the patch type to your design. Bold logos look best embroidered, while small text and thin lines hold their detail better as woven patches. As a rule of thumb, lettering under about 1/4 inch tall is hard to stitch cleanly. For rain, mud or sun, choose PVC.
For embroidered patches, embroidery coverage affects both look and price. At 100% coverage, thread fills the whole patch and raises the stitch count; at 50% or 75%, part of the twill background shows, which keeps detail clean and lowers cost.
Finally, pick your size. Patch pricing is usually based on average size, which is width plus height divided by two: (Width + Height) / 2. A 3" x 2" patch, for example, is priced as a 2.5" patch.
• Iron-on (our specialty): Heat-activated adhesive for cotton, denim, canvas and poly blends. • Velcro (hook and loop): Removable and swappable, standard for tactical and military gear. • Sew-on: The most permanent option, best for leather, nylon and heavy-wash uniforms. • Adhesive (peel-and-stick): A temporary option for one-day events and giveaways. • Magnetic: Holds without pins, glue or heat.
• Merrow border: A thick, rolled thread edge for circles, squares, ovals and simple shapes. Delivers maximum durability against fraying and edge unraveling. • Hot-cut border: A laser-cut edge, finished with a narrow satin stitch, that follows die-cut custom shapes closely. Perfect for complex shapes, sharp contours, and modern apparel.
1. Set your iron to the cotton setting (approx 300°F–320°F) with steam turned off, and let it heat fully.
2. Lay the garment on a hard, flat surface and place the patch adhesive side down. A padded ironing board is often too soft—a firm wooden table protected with a towel works best.
3. Cover the patch with a thin cotton cloth, pressing sheet, or parchment paper to protect the embroidery threads.
4. Press down firmly with steady downward pressure for 30 to 45 seconds without sliding the iron back and forth.
5. Turn the garment inside out and press the back of the patch area for another 30 seconds to drive the molten glue deep into the garment fibers.
6. Let it cool completely (at least 5 minutes), then check the edges. If any lift, cover and press again with firm pressure for 10 to 15 seconds.
For commercial heat press patches: Press at about 320°F for 15 to 20 seconds with firm pressure (40–50 PSI), using a Teflon or silicone pressing sheet over the patch. Allow the garment to cool completely before handling.
Care tip: Wait at least 24 hours before the first wash to allow the adhesive polymers to fully cure. Then wash inside out in cold water on a gentle cycle, and tumble dry low or hang dry. Avoid extreme high dryer heat.
Order custom patches online in 5 simple steps, from your artwork to patches ready to iron on.
Make your own patches by sending your logo, sketch or idea with the size, quantity and backing you want. We reply with a free quote within 2 hours.
We email a confirmation of every detail, including transparent pricing, dimensions, and thread specs, so nothing moves forward until you approve it.
Our team digitizes your artwork and sends an exact high-resolution digital proof. We revise it until you're 100% happy before starting machines.
Your patches are made to the approved proof, then each one is checked for stitching, color, clean edges and an even adhesive layer.
Your order ships with tracking anywhere in the USA within 5–10 business days, with step-by-step iron-on instructions in the box.
Clear timelines, so you can plan your event, launch or uniform rollout.
5–10 business days after you approve your proof. Precision manufacturing with automated embroidery and laser-cut edging.
Need it sooner? Rush orders ship in as little as 5 business days on select patch types so you never miss a deadline.
Every order ships with tracking via USPS/FedEx. Free shipping on bulk orders, arriving in 3–5 business days nationwide.
We keep your approved design on file, so reorders skip digitizing and move straight to production with instant queue priority.
Honest pricing, flexible payment and a team that treats every order like its own. Enjoy direct manufacturer savings with no hidden setup fees.
Want cheap custom patches that don't look cheap? Our affordable custom patches are priced by size, patch type, embroidery coverage, backing and quantity. Bulk custom patches and wholesale orders get the lowest price per patch. Prices start at very low per patch for maximum pieces, and you always get a free, no-obligation quote before we start.
We accept PayPal, credit cards, bank transfer and checks. Regular clients can use consolidated monthly invoicing for uninterrupted production and priority scheduling.
Reliable Prices
100% Free Quote
Bulk Order Discounts
Free Digital Proof
Client Privacy Maintained
Monthly Invoicing for Regular Clients
Your patches should match your approved proof, every time.
If your patches don't match your approved proof, we'll remake them at no cost or refund your order.
Just let us know within 5 days of delivery at info@customironpatch.com. For large artwork files, you can also send a Google Drive or WeTransfer link, and our team will respond promptly.
Answers to common questions about custom patch design, ordering, backing options, and iron-on application.
The price depends on size, patch type, embroidery coverage, backing and quantity. Larger orders significantly lower your price per patch, reaching as low as $1.14 per patch for wholesale orders. Prices start at very affordable rates and every quote is 100% free with no obligation.
Our minimum order is only 5 to 10 pieces per design, which keeps your price per patch affordable while covering machine setup and digitizing calibration. You can also submit multiple designs together, each with its own size and backing specifications.
Standard orders are produced in 5–10 business days after digital proof approval, plus 3–5 business days for tracked domestic shipping. Rush production is available for tight deadlines, shipping in as little as 5 business days on select patch types.
Yes, when applied with adequate heat, steady pressure and sufficient time! Follow the steps in our iron-on guide above and let the patch cool fully before moving the garment. For uniforms washed daily or exposed to industrial laundry, adding a few perimeter reinforcement stitches or choosing sew-on backing is recommended.
Iron-on patches bond best to natural and blended textiles including cotton, denim, canvas, twill, and poly-cotton blends. Polyester works well at a slightly lower heat with a protective pressing cloth. Avoid heat-sensitive or waterproof fabrics like nylon, rayon, silk, leather, and rainwear; choose sew-on or Velcro for those.
Yes, on cotton and polyester caps! Stuff a firmly rolled towel or pressing ham inside the crown to create a hard, supportive curved surface, or use a commercial curved hat press. Woven and low-profile embroidered patches follow curved cap panels most cleanly.
Yes. Wait 24 hours after initial application before the first wash to let the polymer adhesive cure completely. Then wash inside out in cold water on a gentle cycle. Tumble dry low or hang dry, since intense high dryer heat can soften the adhesive bond over time.
Embroidered patches use thicker thread stitched onto a fabric twill base for a classic raised, 3D textured feel. Woven patches use much finer threads woven tightly together on a loom, making them thinner, flatter, and capable of rendering micro text and sharp intricate details.
It depends on your fabric and intended use. Iron-on is the quickest and easiest for cotton, denim, and poly blends. Velcro (hook-and-loop) suits tactical gear, vests, and patches you want to interchange. Sew-on provides the most permanent hold for leather, nylon, and heavy-wash workwear.
PVC patches last longer outdoors because molded soft rubber is 100% waterproof, mud-proof, and won't fray, fade, or snag under direct sunlight. Embroidered patches deliver a classic timeless aesthetic for apparel and jackets. Choose PVC for outdoor gear and embroidered for classic uniforms.
Most hat patches are 2 to 3 inches wide by 2 to 2.5 inches tall, allowing them to sit cleanly within the front crown panel without creasing. Low-profile dad hats suit 2" to 2.25", while tall structured trucker hats can accommodate rectangular patches up to 3.5 inches wide.
Yes! Custom printed (sublimated) patches reproduce photorealistic artwork and color gradients, 3D embroidered patches use raised foam puff stitching for depth, silicone patches offer flexible sleek branding, and tackle twill provides classic athletic lettering. Contact us for custom specialty requests.
Vector files (AI, EPS, SVG or PDF) work best, but high-resolution PNG or JPG files are fine too. Only have a rough hand sketch or low-quality photo? Our professional vector creation service at /vector-creation/ can redraw and optimize it into clean production-ready artwork for you.
Yes! You receive a full digital proof illustrating exact dimensions, Pantone thread colors, stitch borders, and placement before production begins. Production only moves forward once you are 100% satisfied and have provided your written approval.
Only with verified written permission or authorization from the trademark owner. This policy protects both your organization and our production facility against copyright and intellectual property infringement.
Send us your artwork or idea for a free digital proof and pricing quote within 2 hours. No setup fees, no obligation.
