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Custom Iron-On Patch House: Hand-Embroidered Bullion Crests Made to Last

Custom Bullion Patches That Turn Your Emblem Into an Heirloom

Bullion patches are hand-embroidered emblems made from coiled gold and silver metallic wire. The wire is stitched over a padded base, which gives each crest a raised, three-dimensional shine that machine embroidery can’t reproduce. Golf clubs, fraternities, Masonic lodges, honor guards, and family heritage projects across the United States choose bullion when an emblem needs to look as important as what it represents.

At Custom Iron On Patch, we’ve been making custom patches for American brands, clubs, and organizations since 2010. Bullion is the most hands-on work we do. Every wire segment in your crest is cut and placed by hand, one piece at a time, by artisans with 10+ years of goldwork experience. A typical 3-inch blazer crest takes about 24 hours of handwork before it reaches inspection.

You don’t need perfect artwork to get started. Send us a logo, a sketch, a photo of an old crest you want recreated, or a family coat of arms. Our design team will turn it into a production-ready layout and send you a free digital proof before any wire is cut. Once you approve, we handcraft your custom bullion crests and ship them free to any address in the USA.

Bullion Patches at a Glance: 100% hand-embroidered • Gold, silver & colored wire • Felt, velvet or twill base • 1"–6" sizes • Sew-on, butterfly clutch or hook-and-loop backing • Free proof • Free US shipping

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GET A FREE BULLION QUOTE

Instant price estimate and free digital proof delivered within 24 hours.

Thank you! Your quote request has been received. Our patch specialists will deliver your free digital proof within 24 hours.

Bullion Badges for Every Club, Uniform, and Occasion

Bullion crest patches have been the mark of rank, membership, and tradition for centuries. Here’s who orders them from us today across the United States:

Golf and Country Club Blazer Crests

A bullion blazer badge on the breast pocket is a classic look for golf clubs, country clubs, and member-guest events from Augusta to Scottsdale.

Yacht and Sailing Club Emblems

Burgees, anchors, and club crests worked in gold wire suit yacht clubs from Newport and Annapolis to San Diego. Gold bullion holds up well on navy blazers worn for regattas and commodore’s balls.

Fraternities and Sororities

A fraternity bullion crest on a chapter blazer marks initiation, graduation, or a milestone anniversary. Greek organizations order them for active members and alumni alike.

Masonic Lodges and Fraternal Orders

Masonic bullion patches, Shriner emblems, and fraternal regalia carry symbols that deserve fine detail. Hand-placed wire captures compasses, crowns, and lettering cleanly.

Military Dress Uniforms & Veteran Blazers

Bullion rank insignia, unit crests, and bullion aviator wings for dress uniforms, retirement shadow boxes, and veteran association blazers.

Police, Fire, and Honor Guard Ceremonial Wear

Departments use bullion for honor guard uniforms, memorial services, and award ceremonies, the moments where standard patches don’t feel formal enough.

Schools, Universities & Alumni Associations

Private academies and university alumni groups order custom blazer crest patches for school dress uniforms, reunion blazers, and graduation keepsakes.

Family Crests and Coats of Arms

We recreate heraldic coats of arms and family crests as bullion patches for weddings, reunions, and heritage gifts, often from nothing more than a vintage photograph.

Luxury Fashion and Heritage Brands

Designers and boutique labels in New York, Los Angeles, and Miami use gold bullion patches on blazers, caps, bags, and denim to add handcrafted luxury detail.

Hotels, Hospitality, and Executive Uniforms

Luxury hotels, private clubs, and corporate executive programs use bullion crests on concierge and front-of-house uniforms for an elevated brand presence.

Aviation and Maritime Wings

Pilot wings, captain’s insignia, and nautical rank badges have been made in bullion wire for generations. We craft them for flight schools and maritime academies.

Commemorative Events and Anniversaries

Centennials, championship seasons, and organizational milestones get a permanent heirloom keepsake that lasts as long as the memory.

EXPLORE OUR COMPLETE PATCH COLLECTION

Need something for everyday wear alongside your bullion crests? Browse our full range of custom patches made in the USA.

Backing Options for Bullion Patches: Sew-On, Butterfly Clutch & Hook-and-Loop

Bullion crests are heavier and more dimensional than standard patches, so choosing the right attachment matters. We offer Sew-On, Butterfly Clutch pins, Hook-and-Loop, and Felt backings.

Backing Options

Sew-On Patches

The most permanent and traditional option. A clean, unbacked finish makes sew-on patches ideal for leather jackets, uniforms, martial arts gis and stretchy fabrics.

Iron-On Patches

A commercial-grade heat-seal adhesive bonds to cotton, denim and polyester blends with a household iron or heat press. Perfect for retail merch and quick application.

Velcro (Hook and Loop) Patches

We include both the hook and loop sides, so you can swap patches in seconds. The go-to choice for military, law enforcement and tactical gear.

Adhesive (Peel and Stick) Patches

A temporary sticky backing for trade shows, giveaways and one-day events. Attaches to garments without tools or heat.

Button and Pin Back

Turns your patch into a wearable pin for lanyards, backpacks and hats without altering the fabric.

💡 Not sure which backing fits your project? Choose "Not Sure" on the quote form and our patch specialists will recommend the best option for your fabric and use.

Border Options

Merrowed Border

A thick, rounded edge created by overlocking the patch perimeter with stitches about 3mm wide. Adds durability and a classic look, best for circles, squares, rectangles and shields.

Hot-Cut / Laser-Cut Border

The edge is cut and sealed with a hot blade or laser for a smooth, flat finish. Ideal for complex custom shapes and intricate outlines.

Satin Stitch Border

A densely stitched perimeter that's less bulky than merrowed but still slightly raised. A refined finish for detailed designs and irregular shapes.

Thread Options

Standard Polyester Thread

Colorfast, fade-resistant and the most durable option for everyday wear and frequent washing.

Rayon Thread

A smooth, slightly glossy finish that gives logos a premium sheen.

Metallic Gold and Silver

Adds shine to crests, awards, military insignia and luxury branding.

Neon and Glow-in-the-Dark

High-visibility threads for safety gear, nightlife brands, events and kids' apparel.

Embroidery Coverage Options

Embroidery coverage is the percentage of the patch surface covered with stitching. It affects both the look and the price of your patch.

50% Coverage

Twill background shows through; only design is stitched.

Best for: Simple logos, text and budget orders.

75% Coverage

Most of surface is stitched, with some twill visible.

Best for: Detailed logos with a background color.

100% Coverage

The entire patch is stitched edge to edge.

Best for: Full-color artwork and rich, premium texture.

3D Puff Embroidery

Foam under stitching creates raised lettering.

Best for: Caps, streetwear and bold brand marks.

Why Choose Custom Iron On Patch for Custom Bullion Patches

A bullion crest isn’t a print job. It’s handwork, and the difference between a good one and a great one comes down to the artisans making it. Here’s why customers across the USA trust us:

Premium Threads and Twill

We use colorfast polyester threads and heavyweight twill that resist fading, fraying and shrinking. Your patches stay vibrant through repeated washing and daily wear.

Free Digitizing and 24-Hour Proof

Our in-house digitizers convert your artwork into a precise stitch file at no charge. You'll get a free digital proof within 24 hours, with unlimited revisions until it's right.

No Minimum Order

Order one patch or one thousand. We offer truly low minimum custom embroidered patches, so startups, small teams and individuals get the same quality as big brands.

Wholesale Pricing at Every Level

Our tiered pricing rewards volume. The more you order, the lower your cost per patch, making us a trusted partner for bulk and wholesale buyers.

Fast Turnaround and Rush Options

Standard orders arrive in 2–3 weeks after proof approval. Need them sooner? Our rush service delivers within 2 weeks.

Free Shipping Across the USA

Your custom embroidered patches ship free to any address in the United States, from New York to California.

Real People, Real Support

Talk to a patch specialist by phone or email who knows your order. We guide you from first idea to final delivery.

Bullion Patch Specifications

100% hand-embroidered with coiled gold and silver wire over raised padding, mounted on premium felt, velvet, or twill.

Minimum Order No minimum — start with just 1 patch
Thread Colors Up to 12 colors per design
Size Range 1" to 12" (larger sizes on request)
Base Fabric Polyester twill in any color, felt, or camo twill
Embroidery Coverage 50%, 75%, 100% and 3D puff
Thread Types Polyester, rayon, metallic, neon, glow-in-the-dark
Border Options Merrowed, hot-cut/laser-cut, satin stitch
Backing Options Sew-on, iron-on (heat seal), Velcro (hook and loop), adhesive, pin
Artwork Formats AI, EPS, PDF, PNG, JPG, or a hand sketch
Proof Free digital proof within 24 hours, unlimited revisions
Turnaround Time Standard: 2–3 weeks after proof approval · Rush: within 2 weeks
Shipping Free shipping anywhere in the USA
Care Machine washable, colorfast, shrink-resistant

Bullion Patches vs. Embroidered Patches

Not sure which patch style is right for you? Compare handcrafted metallic bullion wire against machine-stitched embroidery:

Embroidered Patches

Thread stitched onto twill for a raised, dimensional finish. The most popular and versatile patch for uniforms, logos and team apparel.

Woven Patches

Thin threads woven tightly together for a flat, smooth surface. Best for complex artwork and very small text.

How to Order Custom Bullion Patches Online in 4 Easy Steps

We’ve made ordering a handmade crest as simple as ordering any other patch. Follow these 4 straightforward steps:

01. Submit Your Artwork

Upload your logo, sketch, crest photo, or coat of arms in any format. Tell us the dimensions, quantity, and backing you prefer.

02. Wire Layout & Design

Our designers map your artwork to bullion. We determine where gold/silver wire is placed and where padding goes for 3D depth.

03. Approve Your Free Proof

Receive a digital mockup showing exact wire textures, colors, and layout. Request as many revisions as you need with zero fees.

04. Handcrafting & Free US Delivery

Our artisans pad, cut, and place every wire segment by hand. Each crest is hand-inspected and shipped free anywhere in the USA.

Bullion Patch Pricing and Turnaround

Clear Pricing With No Hidden Fees

Bullion patch prices reflect 100% genuine handcrafting. Standard blazer crests start from $17.29 to $18.29 per piece in volume, with free design assistance, free digital proofs, and free shipping across the USA.

• Size: Calculated by adding height and width, then dividing by two (e.g. 3" x 2" = 2.5" patch).

• Embroidery Coverage: 50% coverage costs less than 75% or 100% because it uses fewer stitches.

• Thread Colors: Up to 12 colors included. Metallic, neon and glow threads may add a small charge.

• Backing: Sew-on is included. Iron-on, Velcro and adhesive backings vary slightly.

• Border Type: Merrowed borders are most economical; laser-cut borders suit complex shapes.

• Quantity: No minimums! Your price per piece drops significantly as quantity rises.

Turnaround Times: Digital Proof: within 24 hours · Standard Production: 2–3 weeks after proof approval · Rush Production: within 2 weeks · Free Shipping Across the USA.

Get My Free Price Quote

Frequently Asked Questions About Bullion Patches

1. What are bullion patches?

Bullion patches are hand-embroidered emblems made from coiled metallic wire in gold, silver, or color. The wire is stitched over padding to create a raised, shiny, three-dimensional crest. They’re used on blazers, dress uniforms, and ceremonial wear.

2. Is bullion wire real gold?

Most modern bullion patches use metal wire with a gold or silver finish rather than solid precious metal. This keeps them durable and affordable while giving them a traditional royal look.

3. What is the difference between bullion and embroidered patches?

Bullion patches are handmade with metallic wire and look raised and reflective, which makes them ideal for formal wear. Embroidered patches are machine-stitched with thread, cost less, and are made for everyday use and regular washing.

4. Do bullion patches tarnish?

Quality bullion holds its shine for many years. Like any metallic material, it can dull with humidity or heavy handling. Storing garments in breathable bags and keeping crests dry prevents most tarnishing.

5. Can bullion patches be ironed on?

We don’t recommend iron-on backing for bullion. Heat can discolor the wire, and the patches are heavier than standard ones. Sew-on, butterfly clutch, or hook-and-loop backings hold them securely.

6. What is the minimum order for custom bullion patches?

Our minimum for bullion patches is 10 pieces. Per-piece pricing drops as quantity increases, so clubs and chapters ordering in bulk get the best value.

7. How long does it take to make bullion patches?

Standard production takes 2–3 weeks after you approve your proof, and rush options are available. Because every crest is handmade, we recommend ordering early for weddings, graduations, and conventions.

8. What size bullion patch fits a blazer pocket?

Most blazer crests are 2.5 to 3.5 inches wide. We’ll recommend the best size for your garment and design when we send your proof.

9. Can you recreate an old or vintage bullion crest?

Yes. Send clear photos of the front and back, plus its measurements. We’ll match the wire colors, layout, and proportions as closely as possible.

10. Do you ship bullion patches across the USA?

Yes. We ship free to all 50 states, from New York and Chicago to Dallas and Los Angeles.

80+

Pro Patch Designers On Deck

9999+

Custom Patches Delivered Nationwide

99%

Customer Satisfaction Rate

813+

Orders Being Crafted Right Now

What Customers Say About Our Bullion Patches

★ ★ ★ ★ ★

"We commissioned 40 gold bullion blazer crests for our yacht club centennial regatta. The wire purl detailing on the anchors and burgees was magnificent. They added an unmatched level of dignity to our officers’ blazers."

— Commodore Arthur Sterling, Newport Yacht Club (RI)
★ ★ ★ ★ ★

"Our Masonic lodge needed authentic bullion regalia crests with raised gold and silver wire. The hand craftsmanship was flawless, right down to the compass work. The free digital mockups were exact and communication was first class."

— Julian Montgomery, Lodge Secretary (Dallas, TX)
★ ★ ★ ★ ★

"We recreated a 1950s family coat of arms from an old photograph for my father’s 80th birthday shadow box. The team matched the gold wire, lion crest, and velvet base with astonishing precision. An absolute heirloom."

— Victoria Belmont, Heritage Director (Charleston, SC)
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Ready to Create Your Custom Bullion Crest?

Send us your design and get a free quote and digital proof. Handcrafted bullion patches, shipped free anywhere in the USA. Call +1 (972) 447-7381.