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Custom Embroidered Patches USA

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Custom Iron On Patch – Your Destination for Premium Custom Embroidered Patches

Custom Embroidered Patches USA — Stitched to Represent Your Brand, Team and Story

Custom embroidered patches are fabric emblems stitched with thread onto a durable twill base to recreate your logo, artwork or text. Each one is finished with a clean border and the backing you choose, whether that's iron-on, sew-on or hook and loop. At Custom Iron On Patch, we turn your ideas into bold, textured patches that look sharp on day one and still hold their color after hundreds of washes.

We are a US-based custom embroidered patch manufacturer serving businesses, sports teams, schools, first responders, clubs and independent brands in all 50 states. Need 10 personalized embroidered patches for a family reunion? Or 10,000 for a nationwide uniform rollout? Our team handles both with the same attention to detail.

What sets us apart is simple. You can buy custom embroidered patches from us with no minimum order, free digitizing and a free digital proof within 24 hours. Every order gets premium threads, transparent pricing and fast delivery anywhere in the USA. These are custom made embroidered patches built around your design, not a template.

Ready to get started? Upload your design and get your custom embroidered patches free quote today.

View Samples Custom embroidered patches with merrowed borders made in the USA by Custom Iron On Patch

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Instant price estimate and a free digital proof delivered within 24 hours.

Thank you! Your quote request has been received. Our patch specialists will deliver your free digital proof within 24 hours.

Custom Embroidered Patches for Every Need

From corporate uniforms to championship jackets, our embroidered patches custom-built for your purpose deliver lasting durability and a premium finish across every industry.

custom embroidered patch for business logo

Corporate Uniforms and Workwear

Give every employee a polished, professional look. Custom logo patches on polos, coveralls and jackets build brand recognition with every shift.

personalized embroidered patches for team jackets

Police, Fire and EMS Departments

Crisp, durable shoulder and chest patches that meet the standards of first responders. Built to survive tough conditions and frequent washing.

bulk custom embroidered patches for uniforms

Military Units and Veterans

Unit insignia, morale and commemorative patches stitched with precision. Pair with hook and loop backing for tactical gear.

Sports Teams and Leagues

Team crests, championship patches and jersey emblems for youth leagues, high schools and adult clubs. Bold colors that pop on and off the field.

Schools, Colleges and Student Clubs

Show school spirit on blazers, backpacks and club apparel. Ideal for mascots, honor societies and Greek life organizations.

Fashion Brands and Streetwear Labels

Add a premium, textured brand mark to hoodies, denim and caps. Embroidered patches elevate merch far beyond flat prints.

Motorcycle Clubs and Biker Vests

Large back patches, rockers and name tags with heavy stitching and sharp merrowed borders, made to last on the open road.

Scout Troops and Youth Organizations

Custom troop, event and achievement patches for Scouting America, Girl Scouts, 4-H and camp programs.

Events, Fundraisers and Reunions

Commemorate charity runs, festivals, corporate milestones and family reunions with keepsakes people actually wear.

Hats, Bags and Promotional Merchandise

Turn caps, totes and duffle bags into walking billboards with small, detailed embroidered patches for giveaways and resale.

EXPLORE OUR COMPLETE PATCH COLLECTION

Embroidery isn't the only way to bring your design to life. Discover the patch style that fits your look, budget and use.

Backing Options for Custom Embroidered Patches: Sew-On, Iron-On and Velcro

The right backing decides how your patch attaches, how long it lasts and whether it can be removed. Every custom embroidered patch we make is available with the backing below.

Backing Options

Sew-On Patches

The most permanent and traditional option. A clean, unbacked finish makes sew-on patches ideal for leather jackets, uniforms, martial arts gis and stretchy fabrics.

Iron-On Patches

A commercial-grade heat-seal adhesive bonds to cotton, denim and polyester blends with a household iron or heat press. Perfect for retail merch and quick application.

Velcro (Hook and Loop) Patches

We include both the hook and loop sides, so you can swap patches in seconds. The go-to choice for military, law enforcement and tactical gear.

Adhesive (Peel and Stick) Patches

A temporary sticky backing for trade shows, giveaways and one-day events. Attaches to garments without tools or heat.

Button and Pin Back

Turns your patch into a wearable pin for lanyards, backpacks and hats without altering the fabric.

💡 Not sure which backing fits your project? Choose "Not Sure" on the quote form and our patch specialists will recommend the best option for your fabric and use.

Border Options

Merrowed Border

A thick, rounded edge created by overlocking the patch perimeter with stitches about 3mm wide. Adds durability and a classic look, best for circles, squares, rectangles and shields.

Hot-Cut / Laser-Cut Border

The edge is cut and sealed with a hot blade or laser for a smooth, flat finish. Ideal for complex custom shapes and intricate outlines.

Satin Stitch Border

A densely stitched perimeter that's less bulky than merrowed but still slightly raised. A refined finish for detailed designs and irregular shapes.

Thread Options

Standard Polyester Thread

Colorfast, fade-resistant and the most durable option for everyday wear and frequent washing.

Rayon Thread

A smooth, slightly glossy finish that gives logos a premium sheen.

Metallic Gold and Silver

Adds shine to crests, awards, military insignia and luxury branding.

Neon and Glow-in-the-Dark

High-visibility threads for safety gear, nightlife brands, events and kids' apparel.

Embroidery Coverage Options

Embroidery coverage is the percentage of the patch surface covered with stitching. It affects both the look and the price of your patch.

50% Coverage

Twill background shows through; only design is stitched.

Best for: Simple logos, text and budget orders.

75% Coverage

Most of surface is stitched, with some twill visible.

Best for: Detailed logos with a background color.

100% Coverage

The entire patch is stitched edge to edge.

Best for: Full-color artwork and rich, premium texture.

3D Puff Embroidery

Foam under stitching creates raised lettering.

Best for: Caps, streetwear and bold brand marks.

Why Choose Custom Iron On Patch as Your Custom Embroidered Patch Maker

Choosing the right custom embroidered patch company is the difference between patches that fray in a month and patches that last for years. As a US-based custom embroidered patch manufacturer, we combine premium materials, expert digitizing and honest pricing so every order of custom embroidery patches arrives exactly as approved.

Premium Threads and Twill

We use colorfast polyester threads and heavyweight twill that resist fading, fraying and shrinking. Your patches stay vibrant through repeated washing and daily wear.

Free Digitizing and 24-Hour Proof

Our in-house digitizers convert your artwork into a precise stitch file at no charge. You'll get a free digital proof within 24 hours, with unlimited revisions until it's right.

No Minimum Order

Order one patch or one thousand. We offer truly low minimum custom embroidered patches, so startups, small teams and individuals get the same quality as big brands.

Wholesale Pricing at Every Level

Our tiered pricing rewards volume. The more you order, the lower your cost per patch, making us a trusted partner for bulk and wholesale buyers.

Fast Turnaround and Rush Options

Standard orders arrive in 2–3 weeks after proof approval. Need them sooner? Our rush service delivers within 2 weeks.

Free Shipping Across the USA

Your custom embroidered patches ship free to any address in the United States, from New York to California.

Real People, Real Support

Talk to a patch specialist by phone or email who knows your order. We guide you from first idea to final delivery.

bulk custom embroidered patches for uniforms

Custom Embroidered Patch Specifications

We build every patch to your exact specifications. Here's a quick look at our technical capabilities:

Minimum Order No minimum — start with just 1 patch
Thread Colors Up to 12 colors per design
Size Range 1" to 12" (larger sizes on request)
Base Fabric Polyester twill in any color, felt, or camo twill
Embroidery Coverage 50%, 75%, 100% and 3D puff
Thread Types Polyester, rayon, metallic, neon, glow-in-the-dark
Border Options Merrowed, hot-cut/laser-cut, satin stitch
Backing Options Sew-on, iron-on (heat seal), Velcro (hook and loop), adhesive, pin
Artwork Formats AI, EPS, PDF, PNG, JPG, or a hand sketch
Proof Free digital proof within 24 hours, unlimited revisions
Turnaround Time Standard: 2–3 weeks after proof approval · Rush: within 2 weeks
Shipping Free shipping anywhere in the USA
Care Machine washable, colorfast, shrink-resistant

Embroidered vs Woven vs PVC vs Chenille Patches

Not sure which patch style is right for you? Embroidered patches are the best all-round choice for logos, bold text and uniforms because their raised thread texture looks premium and lasts for years. Choose woven patches for tiny text, PVC for waterproof gear and chenille for varsity jackets.

Embroidered Patches

Thread stitched onto twill for a raised, dimensional finish. The most popular and versatile patch for uniforms, logos and team apparel.

Woven Patches

Thin threads woven tightly together for a flat, smooth surface. Best for complex artwork and very small text.

How to Order Custom Embroidered Patches Online in 4 Easy Steps

Design your own embroidered patches in minutes. Custom shapes and sizes available.

Submit Your Artwork

Upload your logo, sketch or design file in AI, EPS, PDF, PNG or JPG. Tell us your size, quantity and backing. No artwork yet? Describe your idea and we will help you make your own embroidered patches from scratch.

Free Digitizing

Our embroidery experts convert your design into a precise stitch file, choosing thread colors, stitch density and border style for the cleanest result.

Approve Your Free Proof

Within 24 hours you'll receive a digital mockup showing size, colors and placement. Request unlimited revisions until it looks exactly right.

Production and Shipping

Once approved, we stitch, inspect and ship your patches free to your door anywhere in the USA.

Custom Embroidered Patches Pricing, Wholesale Rates and Turnaround

Custom embroidered patches with merrowed borders made in the USA by Custom Iron On Patch

Transparent Pricing With No Hidden Fees

The cost of custom embroidered patches depends on six factors: size, embroidery coverage, thread colors, backing, border and quantity. Setup, digitizing and your digital proof are always free, so the price you're quoted is the price you pay.

• Size: Calculated by adding height and width, then dividing by two (e.g. 3" x 2" = 2.5" patch).

• Embroidery Coverage: 50% coverage costs less than 75% or 100% because it uses fewer stitches.

• Thread Colors: Up to 12 colors included. Metallic, neon and glow threads may add a small charge.

• Backing: Sew-on is included. Iron-on, Velcro and adhesive backings vary slightly.

• Border Type: Merrowed borders are most economical; laser-cut borders suit complex shapes.

• Quantity: No minimums! Your price per piece drops significantly as quantity rises.

Turnaround Times: Digital Proof: within 24 hours · Standard Production: 2–3 weeks after proof approval · Rush Production: within 2 weeks · Free Shipping Across the USA.

Get My Free Price Quote

Frequently Asked Questions About Custom Embroidered Patches

What are custom embroidered patches?

Custom embroidered patches are fabric emblems made by stitching colored thread onto a twill base to recreate a logo, design or text. They're finished with a border and a backing such as sew-on, iron-on or Velcro, and are used on uniforms, jackets, hats and bags.

How much do custom embroidered patches cost?

Most custom embroidered patches cost between $1.25 and $4.50 per piece, depending on size, embroidery coverage, backing and quantity. Larger orders lower the price per patch. Setup, digitizing and proofs are free, and you can get an exact price with our free quote form.

What is the minimum order for custom embroidered patches?

There is no minimum order at Custom Iron On Patch. You can order a single custom embroidered patch or thousands. Small orders get the same digitizing, proofing and quality checks as bulk orders.

How long does it take to make custom embroidered patches?

Standard orders arrive in 2–3 weeks after you approve your digital proof. Rush orders are delivered within 2 weeks. You'll receive your free proof within 24 hours of submitting your artwork.

Can I design my own embroidered patch?

Yes. Upload your logo, artwork or even a hand sketch, and our designers will digitize it for embroidery. If you only have an idea, describe it and we'll help you create the design before production.

How is the size of an embroidered patch calculated?

Patch size is calculated by adding the height and width and dividing by two. For example, a 4" x 2" patch is a 3" patch for pricing purposes. We make patches from 1" up to 12", with larger sizes on request.

What's the difference between embroidered and woven patches?

Embroidered patches use thicker thread stitched onto twill for a raised, textured look. Woven patches use thinner thread woven together for a flat surface that holds finer detail. Choose embroidered for bold logos and woven for tiny text.

Are custom embroidered patches washable?

Yes. Our patches use colorfast polyester thread and heavyweight twill, so they're machine washable and resist fading and shrinking. For iron-on patches, wash inside out in cold water to extend adhesive life.

Which backing is best for embroidered patches?

Sew-on backing is the most permanent and works on any fabric. Iron-on is best for quick application on cotton and denim. Velcro (hook and loop) is best for removable patches on tactical gear and uniforms.

Do you offer wholesale pricing for bulk orders?

Yes. Our wholesale custom embroidered patches program offers tiered discounts that increase with quantity. Businesses, schools, teams and resellers get lower per-patch pricing and saved stitch files for fast reorders.

Do you offer free shipping on custom embroidered patches?

Yes. Every order of custom embroidered patches ships free to any address in the USA, with tracking included.

What file format should I send for my patch design?

Vector files like AI, EPS or PDF give the best results. We also accept high-resolution PNG and JPG files, and even hand-drawn sketches.

80+

Pro Patch Designers On Deck

9999+

Custom Patches Delivered Nationwide

99%

Customer Satisfaction Rate

813+

Orders Being Crafted Right Now

What Customers Say About Our Custom Embroidered Patches

★ ★ ★ ★ ★

"The embroidery precision on our company uniform patches is incredible. We ordered 250 patches with hook and loop backing and received our proof within 18 hours. Colors are 100% true to our logo."

— Mark Henderson, Fleet Operations Manager, Dallas TX
★ ★ ★ ★ ★

"Ordered custom embroidered patches for our regional fire department. The merrowed borders are tight and durable, and the polyester threads don't fade after industrial wash cycles. Outstanding USA quality!"

— Captain James Vance, Fire & Rescue, Denver CO
★ ★ ★ ★ ★

"We needed 30 embroidered patches for our high school baseball championship jackets on short notice. Rush shipping delivered them right on time. Zero minimums and unbeatable customer service."

— Coach Sarah Jenkins, High School Athletics, Tampa FL
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Ready to Order Custom Embroidered Patches?

Your logo deserves more than a flat print. Join thousands of businesses, teams and creators across the USA who trust Custom Iron On Patch for custom embroidered patches that look premium and last for years. Order online in minutes with no minimum, a free proof in 24 hours and free shipping nationwide.